An Automated, Full-Surface Flange Inspection Tool for Field Use
Fast, non-contact 3D flange flatness inspection with instant ASME PCC-1–aligned reporting.
✔ Inspect flanges in 15–20 minutes
✔ Full 3D surface analysis
✔ Instant, traceable reports
Designed for field teams responsible for flange integrity, including:
Reliability Engineers
Turnaround Teams
Inspection Contractors
Quality Managers
Mechanical Engineers
Asset Integrity Engineers
Inspection Supervisors
Revolutionizing Flange Inspections
Flange leaks lead to lost production, unplanned outages, and emissions events. Ensuring flange integrity before equipment is placed into service is critical to reliable and compliant plant operation.
Traditional flange inspection methods—such as dial indicators and contact probes—are accurate but slow, labor-intensive, and difficult to apply consistently in real-world plant environments. Setup time, access limitations, and manual measurements often make full inspection impractical, leaving many flanges unverified.
FlangeVision changes this.
By combining fast, mobile, non-contact 3D scanning with a custom ASME PCC-1–aligned software platform, FlangeVision makes comprehensive flange inspection practical—delivering rapid, repeatable results and standardized reports that support reliability, compliance, and reduced downtime.
How FlangeVision Works
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1. Scan
Today’s handheld scanners capture full flange geometry in minutes with sub-millimeter accuracy. FlangeVision is designed to work with scan data from any handheld 3D scanner.
Unlike traditional inspection methods that require extensive setup, repositioning, or multiple technicians, FlangeVision’s scanning process is fast and flexible. A single operator can scan large flanges and exchangers in minutes.
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2. Analyze
FlangeVision analyzes the complete flange sealing surface to determine its true shape. This includes both circumferential and radial flatness, as well as partition flatness - allowing technicians and engineers to quickly determine go / no-go conditions.
FlangeVision provides a complete and accurate picture of flange geometry, rather than relying on isolated point measurements.
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3. Report
FlangeVision generates detailed, standardized inspection reports instantly—ensuring consistency across inspections, technicians, and sites, making them easy to share, archive, and integrate into existing quality and reliability workflows.